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Vishay Intertechnology Releases New D2TO35S Top-Side Cooling Mount Power Resistor

Vishay D2TO35S Top-Side Cooling Mount Power Resistor
Vishay D2TO35S Top-Side Cooling Mount Power Resistor

VISHAY Intertechnology has introduced the D2TO35S, an automotive-grade top-side cooling mount thick-film power resistor. Housed in a compact TO-263 (D2PAK) surface-mount package, this new component is specifically designed for automotive applications, aiming to improve thermal performance and reduce board space requirements. It delivers a high power dissipation of 35 W at 25 °C, addressing the increasing challenge of thermal constraints in system design.

A key differentiator of the D2TO35S is its top-side cooling architecture, which facilitates direct heat transfer to a heatsink. This design enables significantly greater power dissipation, up to nine times more than standard PCB-mounted devices when paired with an appropriate heatsink. Its compact, surface-mount design offers flexibility for designers to either increase power dissipation within an existing footprint or achieve the same functionality in a smaller footprint, contributing to lower PCB temperatures, reduced thermal stress on adjacent components, and improved overall system reliability. Furthermore, the D2TO35S features a non-inductive design, which enhances signal integrity and power handling during fast transient conditions.

Source Link: Press Release

Specifications

Product Function Power Dissipation Package Resistance Range Tolerance Thermal Resistance TCR Operating Temperature Range Safety Rating Solder Reflow Security
D2TO35S Thick Film Power Resistor 35 W at 25 °C TO-263 (D2PAK) 4.7 Ω to 550 kΩ ± 1 % 4.28 °C/W ± 150 ppm/°C -55 °C to +175 °C RoHS-compliant 270 °C/10 s

Key Features

  • Automotive-grade component
  • Top-side cooling mount design
  • Thick film power resistor technology
  • Compact TO-263 (D2PAK) surface-mount package
  • High power dissipation of 35 W at 25 °C
  • Enables up to nine times greater power dissipation than standard PCB-mounted devices (with appropriate heatsink)
  • Non-inductive design for improved signal integrity and power handling
  • Resistance range from 4.7 Ω to 550 kΩ
  • Tolerances down to ± 1 %
  • Thermal resistance of 4.28 °C/W
  • TCR down to ± 150 ppm/°C
  • Wide operating temperature range from -55 °C to +175 °C
  • RoHS-compliant
  • Solder reflow secure at 270 °C/10 s

Applications

  • Automotive applications
  • Designs where thermal constraints are a primary system design limitation
  • Systems requiring increased power dissipation within the same footprint
  • Systems requiring the same functionality in a smaller footprint
  • Designs benefiting from lower PCB temperatures
  • Designs benefiting from reduced thermal stress on neighbouring components
  • Applications needing improved overall system reliability
  • Designs requiring improved signal integrity and power handling in fast transient conditions

Availability 

Vishay Intertechnology’s new D2TO35S Automotive Grade thick-film power resistor is now available for sampling and production orders, with a lead time of approximately 14 weeks. Featuring a 35 W power rating at 25°C top-side temperature, a compact TO-263 (D²PAK) surface-mount package, and enhanced thermal performance, the device is designed to optimize space and heat dissipation in automotive and other demanding applications.

Component Datasheet

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